Anderson Foundries
🇺🇸Made in USA
CNC pattern machining at Spartan Pattern in Lakeside, Montana

Spartan Pattern — Lakeside, Montana

Pattern Engineering & Tooling

Precision foundry patterns, core boxes, and production tooling from Spartan Pattern in Lakeside, Montana. CNC machining, 3D sand printing, MAGMA simulation, and CAD/CAM engineering. Built for victory.

Foundry Patternmaking & Tooling

Spartan Pattern is the engineering and tooling arm of the Anderson Foundries network. We produce wood, urethane, and metal patterns, core boxes, and match plates for foundries across the United States. Every pattern is engineered for castability — not just geometry.

What We Build

Pattern & Tooling Capabilities

CNC Pattern Machining

High-precision CNC machining of wood, urethane, and metal patterns. Tight tolerances, complex geometries, and production-grade surface finish.

Core Boxes

Shell core boxes, cold box tooling, and no-bake core boxes. Engineered for repeatable, dimensionally accurate cores.

MAGMA Simulation

Casting process simulation before the first pour. We optimize gating, risering, and solidification to eliminate shrinkage and porosity.

3D Sand Printing

Rapid prototype cores and molds via 3D sand printing. Ideal for first articles, complex internal geometry, and short-run production.

CAD/CAM Engineering

Full CAD/CAM capability from customer print or 3D model. We engineer for castability, not just geometry.

Match Plates & Flask Tooling

Match plates, cope and drag patterns, and flask tooling for green sand and no-bake foundry applications.

How We Work

From CAD to Production-Ready Tooling

01

Print & CAD Review

We review your print or 3D model and identify parting lines, draft angles, core requirements, and gating strategy.

02

MAGMA Simulation

For complex or critical parts, we run MAGMA casting simulation to optimize the tooling design before machining begins.

03

CAD/CAM Programming

Our engineers program CNC toolpaths from your model. Every pattern is engineered for castability and dimensional accuracy.

04

CNC Machining

Patterns and core boxes are machined on our CNC equipment. Wood, urethane, and metal materials available.

05

Finishing & Coating

Patterns are finished, coated, and inspected. Parting surfaces, draft angles, and core prints are verified.

06

Trial Casting & Delivery

Trial castings are poured at Dakota Foundry or Muncie Castings. Tooling is adjusted as needed, then shipped to your foundry.

Who We Serve

Foundries & OEMs We Support

Spartan Pattern builds tooling for iron foundries, aluminum foundries, and OEM manufacturers across the United States. Whether you need a single prototype pattern or a full production tooling package, we engineer it to pour right the first time.

  • Iron foundry patterns
  • Aluminum foundry patterns
  • Core boxes for complex geometry
  • Prototype patterns for first articles
  • 3D sand printed cores
  • Production tooling packages
  • Replacement patterns for legacy parts
  • Reverse engineering from worn tooling

Why Spartan Pattern

Why Foundries Choose Spartan Pattern

  • Part of the Anderson Foundries network — patterns proven at our own foundries
  • MAGMA simulation on every critical project
  • 3D sand printing for rapid prototyping
  • Full CAD/CAM capability from print or model
  • CNC machining for tight tolerances
  • Wood, urethane, and metal pattern materials
  • Two-time AFS Casting of the Year network
  • Domestic supply chain — no overseas delays

Get Started

Ready to Build Your Next Pattern?

Send us your CAD files or print. Our engineering team will review your project and respond with a tooling quote from Spartan Pattern in Lakeside, Montana.